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Ice Plant Test Rig

Description:
 

The Ice Plant Test rig works on simple vapour compression refrigeration cycle and uses R134a or R 404 A as a refrigerant. These are environment friendly. The system is fabricated such that students can observe and study ice formation process. It is also useful to understand working of vapour compression system, its performance and controls used. The arrangement of parts such that, all the parts are visible and working can be easily understood.

 

Technical Specifications:

SUB-TITLE
PARAMETER
DESCRIPTION
MODEL
NAEIC-01E
REFRIGERATION
SYSTEM
Ice production Capacity
25 kg in a day of 24 hrs.
After attaining brine temperature of -5 deg C, ice cans will be loaded.
Number of ice cans = 4 nos;                                Ice qty per can=0.6 kg
Ice production per batch = 2.4 kg
Cycle time per batch = 2 hrs.
Compressor
Hermetically sealed.  Emerson/ Tecumseh/ Danfoss or equivalent make.
Condenser
Forced convection air cooled
Condenser fan
Axial flow type
Evaporator
Immersed (Refrigeration grade copper tube); Direct expansion type; 3/8” OD x 35’
Drier/ filter
Provided; Molecular sieve type
Expansion device
Capillary tube
Insulation
65 mm thick, Polyurethane foam (PUF)
Primary
Refrigerant
R 134a
Secondary
Refrigerant
Ethylene Glycol Solution
CONTROLS & INDICATIONS
Temperature
Temperature indicator with 6 no. of selector points provided
Pressure
2 Nos. for suction and discharge
Brine Thermostat
Provided
ELECTRICAL SYSTEM
Supply
230 Volts, 50 Hz, 1 phase.
Input power
400 Watts.
Rated current
3.0 Amps
Stirrer Motor
Provided .
Energy-meter
For compressor provided.
CONSTRUCTION
Outer body
1.2 mm thick CRCA
Brine Tank
SS304
Size
860 x 600 x 1165 mm ( L x D x H )
Ice Plant Test Rig
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List of Experiments:
1. TO STUDY VARIOUS COMPONENTS AND CONTROLS USED IN ICE PLANT.
2. TO EVALUATE CAPACITY OF THE ICE PLANT.
3. TO CALCULATE C.O.P. OF THE SYSTEM.
4. TO PLOT SYSTEM PERFORMANCE ON P-H CHART.
Rating conditions * : Ambient temperature = 350 C, atmospheric pressure = 1.01 bar, suction pressure = 10 psig, discharge pressure = 180 psig, evaporation temperature =- 140 C, discharge temperature = 550 C. 

Vapour Absorption Test Rig

Description:
 

“Vapour Absorption Refrigerator” earlier known as “Electrolux” refrigerator is an self contained refrigerator working on absorption technology.
In the absence of a compressor or pump, the circulation takes place by density difference. The system is pre-charged with three fluids namely water, ammonia and hydrogen. Hydrogen is used as an “inert gas” and does not undergo any phase change and heat transfer processes. Its purpose is to keep the pressure of the system constant.
It uses an electrically operated generator, where, the ammonia vapours dissolved in water are separated and pure ammonia vapours enter the condenser. In the condenser, the high pressure vapours reject its latent heat to the surroundings and get liquefied. The liquid ammonia  expands through expansion device where its pressure and temperature is reduced and cold low pressure vapour enters the evaporator where it absorbs heat from the space to be cooled and then vaporized ammonia absorbs in water. This strong solution then enters the generator and the cycle repeats.

 
PRINCIPLE OF OPERATION:

Electrolux principle works on 3-fluid system. There is solution circulation pump. Total pressure is the same throughout the system. The third fluid remains mainly in the evaporator thus reducing partial pressure of refrigerant to enable it to evaporate at low pressure and hence low temperature.
        The schematic diagram of the Electrolux refrigerator working on NH3-H2O system with H2 as the third fluid is shown in figure. Liquid NH3 evaporates in the evaporator in the pressure of H2.Hydrogen is chosen as it is non –corrosive and insoluble in water.
A thermosyphon bubble pump is used to lift the weak aqua from the generator to the separator. The discharge tube from the evaporator the generator is extended down below the liquid level in the generator. The bubbles rise and carry slugs of weak NH3-H2O solution into the separator.
        Two U-bends are provided as vapour- locks to prevent H2 from getting into the high side or solution circuit.
        Partial pressure of H2 provides the pressure difference of NH3 between the condenser and evaporator. Accordingly, we have:
               In condenser pure NH3 vapour pressure = Total pressure
               In evaporator NH3 vapour pressure = Total pressure - partial pressure H2
For example, consider the condenser temperature at 50 C , and evaporator temperature as -15 C. The corresponding vapour pressures of NH3 are:

               Condenser, Pk = 20.33bar
                Evaporator outlet, Po2 = 2.6bar
        The approximate pressures in various parts of the system, then will be as given in the table.

Section

NH3

H2O

H2

Total

Condenser

20.33

0

0

20.33

Evaporator inlet

1.516

0

18.814

20.33

Evaporator outlet

2.36

0

17.97

20.33

Generator top

15.54

4.79

0

20.33

It has been assumed that vapours leaving generator top are in equilibrium with entering rich solution at 40 C, at which temperature saturation pressure of NH3is 15.45bar. It has also been assumed that the temperature at evaporator inlet is -25 C at which temperature saturation pressure of NH3 is 1.516bar.

 

Technical Specifications:

SUB-TITLE

PARAMETER

MODEL

NAEVM-01

  • GROSS VOLUME

41 LITERS

  • REFRIGERANT

WATER, AMMONIA, HYDROGEN

  • GENERATOR

ELECTRICALLY HEATED

  • CONDENSER

NATURAL CONVECTION TYPE

  • EVAPORATOR

NATURAL CONVECTION TYPE

  • MATERIAL OF CONSTRUCTION

M.S.

  • SUPPLY

230 VOLTS, 50 HZ, 1 PH

  • ENERGY CONSUMPTION

1.07 KWH PER 24 HRS

  • ENERGYMETER

PROVIDED

  • TEMPERATURE INDICATOR

DIGITAL INDICATOR AT THE SALIENT POINTS

Vapour Absorption Test Rig
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List of Experiments:
  1. To study construction and working of a vapour absorption refrigerator
  1. To evaluate performance of the refrigerator by calculating the  C.O.P of the system.

VORTEX TUBE TEST RIG

Description:
 

The Vortex Tube is one of the non- conventional methods of cooling which has no moving parts. It requires only source of compressed air. Through this tube, when air is admitted at high pressure, from one end, hot sir is discharged and from the other end, cold air comes out. The test rig is designed such that all the performance can be evaluated.

 

Technical Specifications:

SUB-TITLE

PARAMETER

MODEL

NAEVX-01

Material of construction  of the vortex tube

Brass /GI/ SS tube
With inlet nozzle and diaphragm

Temperature measurement

Digital  led display provided

Pressure measurement

Dial type pressure gauge provided or manometer

Arrangement for air flow measurement

Provided.

Air flow variation

Valve provided

General arrangement

Integral unit mounted on  suitable panel.

Supply

Compressed air supply at 10 bar

List of Experiments:
  • To understand the principle of working Vortex Tube.
  • To evaluate  Adiabatic Efficiency of the system.
  • To evaluate C.O.P. of the system.
    To find out Refrigeration Effect per kg of air supplied.
VORTEX TUBE TEST RIG
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